From the Workshop Floor

Practical, no-nonsense guides on fabrication, maintenance and choosing the right steel work for your site — written by the people who weld it.

Window Grills · 6 min read

How to Stop Window Grills From Rusting in Assam's Humidity

Coastal-level humidity through the monsoon months is hard on unprotected mild steel. Here's the finishing and upkeep routine that actually holds up.

Read full article

Mild steel window grills fail early for one reason almost every time: moisture reaching bare metal at a weld joint or a scratch in the paint. In a climate like Assam's, where humidity sits high for months at a stretch, an unprotected grill can show surface rust within a single monsoon season.

The fix starts at fabrication, not after installation. Every joint should be fully welded and ground smooth — not just tack-welded — because a rough weld seam traps moisture and is the first place rust takes hold. After grinding, the grill should get a rust-converting primer coat before any topcoat goes on, not just a direct coat of enamel paint over bare metal.

Once installed, a light inspection twice a year — before and after the monsoon — catches problems early. Look for paint bubbling or chalky orange patches near welds and corners, and touch up with primer and matching paint as soon as you spot them. A grill maintained this way will comfortably outlast one that's left untouched for a decade.

If you're ordering new grills, ask your fabricator directly whether they grind welds and prime before painting — it's a five-minute question that adds years to the piece.

MS Gates · 5 min read

Sliding vs Swing Gates: Which One Fits Your Driveway?

The right gate style depends less on preference and more on the space you actually have in front of your compound wall.

Read full article

The most common mistake we see at the site-measurement stage is a homeowner set on a swing gate for a driveway that simply doesn't have the clearance for one. A swing gate needs open ground on the inside equal to its full width to sweep through — if that space is a parked car, a flower bed, or a slope, the gate will bind or scrape.

Sliding gates solve this by running parallel to the compound wall instead, which makes them the better fit for narrow driveways, sloped entries, or gates wider than about 3.5 metres. The trade-off is that a sliding gate needs a clear run of wall alongside the opening equal to the gate's width, plus a track set into the ground or a cantilever system if you want to avoid a floor track altogether.

Swing gates remain the simpler, lower-cost option when you do have the clearance — fewer moving parts, no track to maintain, and a more traditional look that suits bungalow-style compounds.

Our advice on every quote: tell us your driveway width and depth before you pick a style, and we'll tell you honestly which one will actually work on your site.

Roof Trusses · 7 min read

What Determines the Cost of a Roof Truss? A Breakdown

Truss pricing looks confusing from the outside. In practice it comes down to four factors you can check on any quote.

Read full article

A roof truss quote is really a function of section weight, span, roofing load and site access — and once you know what each one contributes, two quotes become much easier to compare fairly.

Section weight is the biggest line item: heavier angle or channel sections cost more per running metre but carry longer spans without extra support. Span length matters directly too, since a wider gap between supporting walls needs a deeper, heavier truss to avoid sagging under load.

Roofing load changes the calculation again — a truss under GC sheets is a lighter job than one meant to carry clay tiles or a solar mounting frame, and the truss should be designed for the heavier of the two if you're planning solar later. Finally, site access affects labour cost: a truss assembled on the ground and craned into place is quicker than one built section-by-section at height.

When comparing quotes, ask for the section size and spacing in writing, not just a lump sum — it's the only way to know you're comparing the same truss.

Door Frames · 4 min read

MS Door Frame vs Wood: What Actually Lasts Longer on Site

Wood frames warp with moisture; steel frames don't — but only if they're finished correctly. Here's the honest comparison.

Read full article

Wooden door frames are still common because they're familiar and easy to work with on site, but they carry a real weakness in humid or monsoon-heavy regions: timber absorbs moisture, swells, and over a few years the frame can warp enough that the door no longer closes flush.

A mild steel door frame doesn't swell or rot, and it holds its exact dimensions for the life of the building. The trade-off buyers should know about is rust risk at the base, where the frame meets a wet floor — this is solved with a rust-primed, powder-coated finish and a small gap or drip-edge at the floor line, not by avoiding steel altogether.

Steel frames are also better suited to load-bearing openings and external doors that see heavy daily use, since they don't loosen at the hinge screws the way timber can over time.

For most homes and commercial units in humid climates, a properly finished MS frame will outlast a timber one by a wide margin, at a comparable installed cost.

Have a fabrication question of your own?

Send us your site details and we'll answer honestly — even if the answer is "buy this from a hardware store instead."